For businesses involved in the importation of goods, container shipping remains one of the most cost-effective and efficient methods of transporting products across borders. However, while shipping containers streamline the logistics of moving goods internationally, a critical aspect that often gets overlooked is container unloadingĀ at the destination.
Whether you choose to handle container unloading at your own facility or outsource to a professional service, careful planning is essential to ensure the process is safe, efficient, and cost-effective. Here, we outline everything you need to consider when managing container unloading at your premises, helping you make informed decisions that benefit your business.
Types of ISO Containers
Shipping containers, or ISO containers, come in various sizes and configurations. The most common types are:
20ft ISO Containers
40ft ISO Containers
45ft ISO Containers
20ft ISO Containers Dimensions
EXTERNAL | INTERNAL | |
Length: | 6.06 metres | 5.90 metres |
Width: | 2.44 metres | 2.35 metres |
Height | 2.59 metres | 2.39 metres |
SPECIFICATIONS | Ā |
Door width: | 2.34 metres |
Door height: | 2.28 metres |
Interior cubic capacity: | 33.1 mĀ³ |
Tare weight: | 2180 kgĀ |
Gross weight:Ā | 30,480 kg |
Maximum load: | 28,300 kg |
Storage capacity: | Around 10 pallets |
40ft ISO Containers Dimensions
Ā | EXTERNAL | INTERNAL |
Length: | 12.2 metres | 12.03 metres |
Width: | 2.44 metres | 2.35 metres |
Height | 2.59 metres | 2.39 metres |
SPECIFICATIONS | Ā |
Door width: | 2.34 metres |
Door height: | 2.28 metres |
Volume: | 67.7 mĀ³ |
Tare weight: | 3,500 kg |
Gross weight:Ā | 30,480 kg |
Maximum load weight: | 26,980 kg |
Storage capacity: | Up to 18 large pallets / 3 bedroom homeĀ |
These containers can be loaded in different ways, which directly impacts the unloading process:
Loose Loaded: Loose cartons are packed from floor to ceiling within the container. This configuration typically requires more manual effort and time to unload.
Pallet Loaded: Goods are organised on pallets and loaded into the container. This method simplifies unloading, especially when forklifts or pallet trucks are available.
Understanding how your goods are packed will help you plan the unloading process effectively.
Terminology: Unloading, Devanning, and Destuffing
In the logistics industry, container unloading is often referred to by other terms such as "devanning," "destuffing," or "stripping" the container. These terms, commonly used in international shipping, describe the same process: removing goods from the container and preparing them for storage or onward transportation.
Costs Associated with Container Unloading / Devanning
If you choose to outsource container unloading, the cost can vary based on factors such as container size and how the goods are packed:
Loose Loaded ISO Containers (20ft-40ft): Ā£250-Ā£350
Pallet Loaded ISO Containers (20ft-40ft): Ā£150-Ā£250
These charges cover labour and equipment costs. Itās important to confirm rates with your service provider to avoid unexpected fees.
How Long Does Container Unloading Take?
The time required to unload a container depends on:
Size of the container
Type of goodsĀ (e.g., large, lightweight boxes vs small, heavy items)
Packing methodĀ (loose loaded or pallet loaded)
On average, a standard container takes 1-2 hours to unload. The process should ideally be completed within the standard free unloading window of three hours, which is commonly allowed in the UK. If unloading exceeds this time frame, additional fees for truck waiting time may apply, typically starting from Ā£55 per hour.
Free Time and Waiting Charges
Shipping agents or freight forwarders usually allocate a three-hour unloading windowĀ starting from the pre-arranged delivery time. For example, if your container is scheduled for delivery at 9:00 AM, it must be fully unloaded, and the driver ready to depart by 12:00 PM to avoid additional charges.
Failing to meet this deadline can result in costly waiting fees imposed by the transport company, so itās essential to plan and allocate sufficient resources for unloading.
Accessing the Container: Ground-Level or Trailer-Based?
Unless specifically arranged, containers are typically delivered attached to skeletal trailers. This means the container will not be lowered to ground level. Businesses without loading bays, ramps, or docks will need to account for the height difference between the ground and the container floor.
For loose loaded containers, staff will need access via a ladder or step ladder to manually unload goods (commonly referred to as "handballing"). For pallet loaded containers, forklifts or pallet jacks are essential to efficiently unload goods.
Types of Container Unloading Methods
Several methods can be used for unloading shipping containers, depending on your facility and resources:
1. Counterbalance Forklifts
Counterbalance forklifts are ideal for ground-level unloading. Their design allows for efficient handling of pallets, as the forks protrude out from the front and can be manoeuvred directly into the container. Ensure that the surrounding area is clear to allow for safe forklift operation.
2. Dock-Level Unloading
For businesses with loading docks, dock-level unloading is the most straightforward method. Forklifts can easily access the container and transport goods directly to the storage area. This method is quicker and safer, especially for palletised goods.
3. Handballing
Handballing involves manually unloading goods from the container and organising them on pallets. While labour-intensive, this method is often necessary for loose loaded containers or where pallets are unavailable. Consider employing experienced personnel or outsourcing to a professional service to ensure efficiency and minimise delays.
Essential Equipment for Container Unloading
Having the right equipment on hand is crucial for a smooth and efficient unloading process. Key items include:
Bolt Cutters: Required to cut the heavy-duty seal on the container doors. Ensure the seal number matches the documentation before opening the container.
Ladder/Step Ladder: Essential for gaining access to the container, particularly for loose loaded goods.
Forklifts or Pallet Trucks: Vital for unloading and transporting palletised goods within the warehouse or storage facility.
Pallets: Pre-arrange enough pallets to accommodate the expected number of cartons. This helps streamline the unloading process and avoids unnecessary double handling.
Personnel Requirements
Container unloading is a labour-intensive process, especially for loose loaded containers. Itās crucial to plan the number of staff required in advance. Underestimating the workload can result in delays and additional costs. Depending on the size and complexity of the shipment, you may need a team of 2-6 people to efficiently complete the job within the allocated time frame.
Will the Driver Assist with Unloading?
Itās important to note that truck drivers are not responsible for unloading the container. Their role is limited to positioning the trailer, overseeing the cutting of the container seal, and opening the doors. The unloading process is entirely the responsibility of your business, so ensure you have adequate personnel and equipment ready before the containerās arrival.
Additional Tips for Efficient Container Unloading
Prepare in Advance: Review the packing list and ensure the required equipment and manpower are in place. Knowing the layout of the container can help you plan the unloading sequence.
Organise SKU Separation: If the shipment contains multiple SKUs, prepare a strategy for separating and storing items efficiently.
Safety First: Ensure all staff are trained in safe handling practices and equipped with necessary safety gear, such as gloves, safety boots, and high-visibility vests.
Time Management: Allocate sufficient time for unloading and factor in unexpected delays.
Outsource if Necessary: If you lack the resources or expertise for container unloading, consider enlisting a professional service like Blue30Ā to handle the process for you.
Why Choose Blue30 for Container Unloading?
At Blue30, we specialise in professional container unloading services tailored to your business needs. Whether itās loose loaded or palletised goods, our experienced team ensures your container is unloaded safely, efficiently, and within the allocated time frame. We provide:
Skilled personnel for manual and equipment-assisted unloading
Comprehensive handling of loose loaded and palletised goods
Flexible solutions to fit your schedule and storage requirements
We also offer storage options, cross docking, Amazon FBA prep services and Fulfilment form our Essex based facility. We are also strategically located close to 5 major UK ports.
London Gateway -12 miles
Tilbury Port - 17 miles
HarwichĀ InternationalĀ Port - 57 miles
FelixstoweĀ Port - 66 miles
Port Of Dover - 81 miles
Contact us today to discuss your container unloading needs and let us take the hassle out of the process 01268230214.
By planning effectively and utilising the right resources, container unloading can be streamlined to save time and costs while ensuring the safety of your team and goods. Whether you opt for in-house management or professional assistance, following these guidelines will help you get the job done right.
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